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'heavy duty industrial welding solutions'

Items tagged with 'heavy duty industrial welding solutions'

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Press / projection type welders

Tejindera Electricals is a renowned manufacturer and supplier of Press Type and Projection Type Welders in India, known for delivering precision, durability, and performance in resistance welding solutions. Our machines are widely used across automotive, fabrication, electrical, and appliance industries for their robust construction and consistent welding quality. Our Welding Machines Include: Press Type Spot Welders – Ideal for sheet metal welding, these machines offer excellent force control and uniform weld strength. Projection Welders – Designed for welding nuts, bolts, and other projections, ensuring strong and reliable weld joints in repetitive applications. Key Features: ✅ Heavy-duty frame for vibration-free operation ✅ Precision Pneumatic / Hydraulic Control ✅ Digital Weld Timer & Control System ✅ High Welding Consistency with low power consumption ✅ Customizable throat depth and electrode configurations At Tejindera Electricals, we combine cutting-edge technology with decades of experience to deliver machines that maximize productivity and minimize downtime. Whether you're looking for single-phase, three-phase, or customized solutions, we provide welders that meet the highest industry standards.

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Wire Butt Welder

Business Type Manufacturer, Exporter, Supplier, Retailer Application Cross Wire Welding And Resistance Welding. Power 50 Kw Voltage(V) 220 V/380 V~420 V Product Details Rated Duty Cycle 50% Welding Type Spot Colour Blue Special Features : Rocker Arm Type Spot Welders are most suitable for mass production due to less operational efforts, Machine confirms to latest Indian and International Standards. These machines are designed and developed to meet the needs of a vast number of metal fabrication shops. Advantages Besides spot welding the machine can also be used for Electrobrazing, Cross wire welding and resistance heating. Salient design features Machine Body is designed for its ruggedness and easy maintenance. A heavy machined bracket is provided on top of the frame for Rockering the upper arm holder. “T” stotted face plate allows both vertical and horizontal adjustment of lower arm. Increased current carrying section because of special electrode holder clamping system. Easy accessibility for maintenance of Electrical, Electronic and Mechanical components. Welding transformer With special design techique adopted to offer, maximum efficiency of the transformer, confirming to latest IS / 4804 part I. It is Air / Water cooled, sandwitch construction of coils having core of high grade electrical steel. Class ' F' vacuum impregnated helps to withstand higher temperature. Electrical & electrical control system: It consists of precision Sterco Solid State C-MOS Integrated Weld Timer having timing range 5 - 99 -199 cycles, adjustable in step of one cycle by means of Thumb Wheel switch alongwith heavy duty Electromagnetic Contactor for switch provided int he mahcine which initiates the weld only after preset pressure is built up. The electrode system Electrode Forced is attained through the rocker arm mechanism coupled with foot pedal. Electrode force can be varried by adjusting the nut provided on the back - rod below the compression spring of rocker arm mechanism. For Fine Control A pair of thyristor can be provided for switching purpose in place of electro magnetic contactor at an extra cost. By using thyristor can be provided for switching purpose in place of electro magnetic contactor at an extra cost. By using thyristor Heat Current can be controlled from 5 to 95% of the current available. Weld time is also adjustable from 1 to 99 cycles in step of one cycle each. Technical Specifications Model SWE ( A) - 5 SWE ( A) -10 SWE ( A ) - 15 SWE ( A ) - 25 SWE ( A ) - 35 SWE ( A ) - 50 SWE ( A ) - 75 Rating KVA at 50% Duty Cycle 5 10 15 25 35 50 75 Throat Clearance Min. mm 100 100 175 175 175 175 175 Max. 200 200 300 300 300 350 350 Max. Available Short Circuit Current at 30 cm Throat Depth K. Amps. 6.5 9.5 10.5 16 19 24 28 Nominal Electrode Force @ 300 mm T.D. Kgf. 75 100 150 200 200 250 250 Rocker Arm Diameter 31.5 38 51 57 57 62 70 Electrode Holder Diameter 15.75 19 22 25.4 25.4 25.4 32 Length of Upper Electrode Holder 200 200 200 200 200 200 200 Length of Lower Electrode 200 200 200 200 200 200 200 Types of Transformer Cooling Air Air Air Air Air Water Water Arms & Electrode Water Water Water Water Water Water Water Overall Dimension Without Throat Depth 30 x 50 x 110 30 x 55 x 1125 33 x 60 x 125 35 x 63 x 130 35 x 63 x 130 40 x 72 x 140 40 x 75 x 140 Note: We reserve the right to change the design and modify specifications at the discretion of our technical department.

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Welding Equipment

Business Type Manufacturer, Exporter, Supplier, Retailer Application Industrial Use Weight 100-1000kg, 1000-2000kg Input Voltage 110V, 220V Product Details Power 1-5kw, 10-15kw Driven Type Electric Warranty 1year Automation Grade Automatic, Fully Automatic We are offering dc welding inverter. dc welding inverter offered by us is available in arc - 200 amps range. This dc welding inverter is quite easy to operate and seeks minimal maintenance. This chine dc welding inverter runs in cc and cv modes with variable frequencies, amplitudes, and acdc output. We offer these dc welding inverters at very affordable prices. Specifications Input Voltage (V) AC 220 ± 10% Frequency (HZ) 50/60 Rated Input Capacity (KVA) 6.5 No-Load Voltage (V) 65 Output Current Range(A) 10/01/00 Rated Duty Cycle (%) 60 Efficiency (%) 85 Power Factor 0.91 Insulation Class F Electrode Diameter (mm) 1.6-3.2 Weight (kg) 7 Dimensions 135 x 205 x 290 mm

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Spot Welding

Business Type Manufacturer, Exporter, Supplier, Retailer Application Cross Wire Welding And Resistance Welding. Power 50 Kw Voltage(V) 220 V/380 V~420 V Product Details Rated Duty Cycle 50% Welding Type Spot Colour Blue Special Features : Rocker Arm Type Spot Welders are most suitable for mass production due to less operational efforts, Machine confirms to latest Indian and International Standards. These machines are designed and developed to meet the needs of a vast number of metal fabrication shops. Advantages Besides spot welding the machine can also be used for Electrobrazing, Cross wire welding and resistance heating. Salient design features Machine Body is designed for its ruggedness and easy maintenance. A heavy machined bracket is provided on top of the frame for Rockering the upper arm holder. “T” stotted face plate allows both vertical and horizontal adjustment of lower arm. Increased current carrying section because of special electrode holder clamping system. Easy accessibility for maintenance of Electrical, Electronic and Mechanical components. Welding transformer With special design techique adopted to offer, maximum efficiency of the transformer, confirming to latest IS / 4804 part I. It is Air / Water cooled, sandwitch construction of coils having core of high grade electrical steel. Class ' F' vacuum impregnated helps to withstand higher temperature. Electrical & electrical control system: It consists of precision Sterco Solid State C-MOS Integrated Weld Timer having timing range 5 - 99 -199 cycles, adjustable in step of one cycle by means of Thumb Wheel switch alongwith heavy duty Electromagnetic Contactor for switch provided int he mahcine which initiates the weld only after preset pressure is built up. The electrode system Electrode Forced is attained through the rocker arm mechanism coupled with foot pedal. Electrode force can be varried by adjusting the nut provided on the back - rod below the compression spring of rocker arm mechanism. For Fine Control A pair of thyristor can be provided for switching purpose in place of electro magnetic contactor at an extra cost. By using thyristor can be provided for switching purpose in place of electro magnetic contactor at an extra cost. By using thyristor Heat Current can be controlled from 5 to 95% of the current available. Weld time is also adjustable from 1 to 99 cycles in step of one cycle each. Technical Specifications Model SWE ( A) - 5 SWE ( A) -10 SWE ( A ) - 15 SWE ( A ) - 25 SWE ( A ) - 35 SWE ( A ) - 50 SWE ( A ) - 75 Rating KVA at 50% Duty Cycle 5 10 15 25 35 50 75 Throat Clearance Min. mm 100 100 175 175 175 175 175 Max. 200 200 300 300 300 350 350 Max. Available Short Circuit Current at 30 cm Throat Depth K. Amps. 6.5 9.5 10.5 16 19 24 28 Nominal Electrode Force @ 300 mm T.D. Kgf. 75 100 150 200 200 250 250 Rocker Arm Diameter 31.5 38 51 57 57 62 70 Electrode Holder Diameter 15.75 19 22 25.4 25.4 25.4 32 Length of Upper Electrode Holder 200 200 200 200 200 200 200 Length of Lower Electrode 200 200 200 200 200 200 200 Types of Transformer Cooling Air Air Air Air Air Water Water Arms & Electrode Water Water Water Water Water Water Water Overall Dimension Without Throat Depth 30 x 50 x 110 30 x 55 x 1125 33 x 60 x 125 35 x 63 x 130 35 x 63 x 130 40 x 72 x 140 40 x 75 x 140 Note: We reserve the right to change the design and modify specifications at the discretion of our technical department.

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Spot Welding

Business Type Manufacturer, Exporter, Supplier, Retailer Application Electrobrazing, Cross Wire Welding And Resistance Welding. Welding Type Spot Automation Grade Pneumatic Product Details Is It Portable Non Portable Main supply copper cable size 15 Mm Rated Input Power(KVA) 15 “STERCO” make ROCKER ARM PNEUMATICALLY OPERATED SPOT WELDER are most suitable for mass production, due to its pneumatic operation, less operational efforts are required. These machines are designed & developed to meet the needs of a vast number of sheet metal fabrication shops and can be used for electro brazing, cross wire welding, projection welding & resistance heating. Salient Design Feature Machine body is designed for its ruggedness and easy maintenance. A heavy Gun Metal bracket is provided on top of the frame for Rockering the upper arm holder. “T” slotted face plate allows both vertical and horizontal adjustment of lower arm. Because of this special electrode holder clamping system current in the carrying section increases. ELECTRONIC & ELECTRICAL CONTROL SYSTEM Machine consists of precision “STERCO” make SOLID STATE C-MOS INTEGRATED WELD TIMER with heavy duty electromagnetic contactor for switching purpose. Timer consists of squeeze (Range 0-250 cycles, step less control), Weld Timer (Range will be 5-99-199 cycles adjustable in step of one cycle)and to adjust the welding. Current from 50 to 100%, one tap changing switch of 8 steps had been provided on the machine. COOLING SYSTEM Arms, electrode holders, electrodes etc. are water cooled. Water cooled transformers can be provided at an extra cost. PNEUMATIC SYSTEM The basic pneumatic system consists of a pneumatic double acting cylinder, solenoid valve of 4 ways 5 port, filter, lubricator, regulator gauge and foot operated initiating switch for solenoid coil. ELECTRODE SYSTEM The electrode force is attained through the rocker arm mechanism coupled with the pneumatic cylinder. The electrode force can be adjusted with the help of Air regulator installed on the machine. FOR FINE CONTROL A pair of thyristor can be provided for switching purpose in place of electromagnetic contactor at an extra cost. By using thyristor, Heat Current can be controlled from 5 to 95% of the current available.Weld time is also adjustable from 1 to 99 cycles in step of one cycle each. Extra Features Additional ARMS AND ELECTRODE HOLDERS can be provided at an extra cost. This model is also available in PEDAL OPERATED; Ask for MODEL - SWE (A)

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Welding Accessories

Business Type Manufacturer, Exporter, Supplier, Retailer Application Lighting Color Silver, Yellow Power Battery IP Rating IP65 Light Source Bulb, Led Cutting Dept 300 Mm We are a prime Manufacturer, Supplier and Exporter of a huge assortment of Welding and Cutting Torch. Designed to withstand rough conditions in industrial applications, our array of Welding and Cutting Torch can be availed at the most economical prices. This Welding and Cutting Torch is suitable for Welding functions, Mechanical fittings as well as Machine operations. Known for Easy installation Safe operation Trouble free use High durability Gas safety Ideal for Welding functions Mechanical fittings Machine operations

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Welding Equipment

Business Type Manufacturer, Exporter, Supplier, Retailer Application Welding Purpose Weight 0-10kg, 10-20kg, 20-30kg Color Red Product Details Voltage 110V, 220V Power 1-3kw, 3-6kw Automation Automatic Driven Type Electric, Hydraulic Warranty 1yrs Sterco Forced Air Cooled A.C Arc welders are being used since 40 years as power source for most of manual metal arc welding jobs, required in Rolling Mills, Cement, Plants, Thermal Power Projects, Shipyards and all type of heavy and medium industries. These machines are also used as Power Source for Argon Gas Shielded Arc Welding Tungston Electrodes (TIG) for the welding of Aluminum & Aluminum Alloys. Construction : The set consists of heavily copper wound Transformer fitted on heavy steel frame covered with ventilated M.S. Sheets mounted on rubber wheels, Front wheel fixed and rear wheels are swiveling type for easy portability. The current is controlled by air gap between Primary & Secondary coils by means of magnetic shunt. Transformer : Specially designed doubled copper wound transformer conforming to IS:1851 (1975) having core of high grade Electrical Steel Primary & Secondary coils are of electrolytic copper strips & wires covered with fiber glass and insulated with class 'F' duly vacuum impregnated. This above machine is also available in Double Operator Model-EC (D/O).Technical specifications of each transformer of Double Operator Arc Welder will be as per Model-EC. Technical Specifications Model EC - 200 EC - 300 EC - 400 EC - 500 EC - 600 Primary Voltage V 230/415 230/415 380/415 380/415 380/415 Input Supply Nos. Single Phase/ 3 Phase 2 lines Single Phase/ 3 Phase 2 lines 3 phase 2 lines 3 phase 2 lines 3 phase 2 lines Frequency Hz. 50 50 50 50 50 Welding Current Range max. continuous Amps. 30-200 40-300 60-400 60-500 80-600 Hand Welding Current at 60% max. continuous Amps. 150 225 300 400 500 Automatic Welding Current at 100% Amps. 120 180 230 300 360 Welding Current Control Stepless Regulator Max. Intermittent Welding Current Amps. 200 300 400 500 600 Open Circuit Voltage V. 65 65 65 65 65 Operating Arc Voltage V. 21-28 22-32 23-36 23-40 23-44 Welding Electrode Size Min. MM. 1.5 2 2 2 2.5 Welding Electrode Size Max. MM. 4 5 6.3 6.3 8 Insulation Class - F F F F F Power Factor with Capacitor 0.8 at half load Forced air cooled Type of Cooling Forced Air Cooled Max. rating KVA 13 19.5 26 32.5 39 Rating at 60% Duty Cycle KVA 9.5 15 19.5 26 32.5 Rating as per IS KVA 7.8 11.7 15 19.5 23.5 Dimension (approx.) Cms 66 x 39 x 65 68 x 43 x 75 72 x 46 x 86 72 x 46 x 86 72 x 46 x 86 Weight (approx.) Kgs 85 120 145 165 180 Welding Copper The above machines are also available for 3-Phases 380/415 Volts Hz, Input Supply. Note: We reserve the right to change the design and modify specifications at the discretion of our technical department.

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Welding Equipment

Business Type Manufacturer, Exporter, Supplier, Retailer Application Welding Purpose Weight 0-10kg Color Brown, fade Green Product Details Voltage 110V, 220V Power 1-3kw, 3-6kw Automation Fully Automatic, Manual Driven Type Electric Warranty 1yrs It is designed to meet the needs of heavy type of jobs like: Rolling Mills, Sugar Mills. Shipyards, Maintenance of Machinery and all type of heavy fabricaion. The set consists of a Heavy Duty transformer housed and secured by means of nuts and bolts in a heavy gauge steel plate tank with heavily wounded Primary and Secondary coils submerged in oil to provide cooling. The current is controlled by means of Air Gap between Primary & Secondary Coil. The Sterco Arc welding transformers are manufactured in accordance with IS : 1851 (1997) specifications and mounted on three Cast Iron / Rubber wheels with front wheel swiveling and steerable by means of draw bar. Technical Specifications Model SRT - 1 SRT - 2 SRT - 3 SRT - 7 Welding Currentregulator Stepless Regulator Maximum output Amps 250 350 450 600 Maximum continuous hand welding currentat 60% duty cycles Amps 200 300 400 500 Continuous hand welding currentat 100% duty cycles Amps 120 180 240 360 Minimum hand welding current Amps. 50 50 50 100 Maximum electrodes size in mm. 4 5 6 7 Minimum electrode size in mm. 2 2 2.5 3 Intermediate electrode size in mm. 5 6 7 8 Open Circuit Voltage 65 65 65 65 Maximum welding voltage 30 34 38 44 Minimum welding voltage 22 22 22 24 Primary circuit 380 / 440 V 50 Hz, ( 2 phase of 3 phase A.C. Mains ) K.V.A. Rating Maximum continuous hand welding current 13 19.5 26 32.5 KVA K.V.A. Rating according to IS 7.8 12 16 24 KVA Insulation class A A A A Dimensions App. ( L x B x H ) 24 x 17 x24 30 x 18 x 24 31 x 19 x 24 32 x 20 x 24 Nettweight without Oil ( Apprx. ) 190 Kg. 250 Kg. 290 Kg. 375 Kg. Oil Capacity ( in litres ) 110 120 140 180 Specifications of Models SRT - 4, SRT - 5, SRT - 6 are same as SRT 1, 2, 3 as above. Only difference is of input supply i.e. 380 / 440 volts 3 phase instead of two phases of three phase supply. For low hydrogen & special Electrode Deluxe Model are also available with high OCV 80 -100 Volts Note: We reserve the right to change the design and modify specifications at the discretion of our technical department.

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Welding Equipment

Business Type Manufacturer, Exporter, Supplier, Retailer Type Welding Rectifier Application Electric Furnace, Electronics Use Input Voltage 110V, 220V Product Details Frequency 60Hz Power 1-2kw, 2-4kw Driven Type Electric Phase Double Phase, Single Phase Warranty 1year TERCO D.C. Welding Rectifiers Forced Air Cooled are used as power Source for manual metal Arc Welding (MMAW) jobs with bare & coated electrodes suitable for ferrous and non ferrous metals. These welding rectifiers are also used as an alternative to DC welding generators and even have an edge over DC welding generator as there are no moving parts in welding rectifier except the cooling fan which ensures almost nil maintenance cost, besides its low initial cost as compared to generator. These rectifiers can also be used as power source for plasma Arc cutting gas shielded arc welding & for Tungston Electrode (TIG) welding to do the welding of stainless steel copper alloys. Submerged Arc Welding and also suitable for carbon Air Arc Gouging. TRANSFORMER Specially designed Transformer conforming to IS : 4559 1993 having core of high grade electrical steel Welding current is regulated by latest transconductor type control continuous current variations and 3 phase full waive bridge circuit used in current Rectifier for higher efficiency and steady form, Welding rectifiers are mounted on three solid rubber wheels (Front wheels swivelling & steerable type by means of draw bar) for easy portability, bye bolts had been provided to lift the machine. PROTECTION PROVIDED Both main & control rectifier protected against surges by semi conductor devices for positive protections. M.C.B. is provided for protection of the current controller. On-Off switch is provided on the front panel. OPTIONAL Remote control with required cable length, voltmeter, Amp. meter and a set of welding accessories etc. can also be provided at an extra cost. ADVANTAGES Improves power factor and saves energy. Does not create unbalanced voltage fluctuation on the other load connected Simultaneously. Lower demand of primary current for starting. Very low running and maintenance cost. Extremely low ripples in the output. Technical Specifications Model SDC - 2 SDC - 3 SDC - 4 SDC - 5 SDC - 6 Maximum Welding Current at 60% duty cycle Amps. 200 300 400 500 600 Minimum Welding Current Amps. 40 50 60 80 100 Open Circuit Volts. 75 75 75 80 80 Welding Voltage Volts. 21-28 22-32 23-36 23-40 24-44 Maximum Welding Current at 100% duty cycle Amps. 150 220 300 375 450 KVA as per ISI KVA 5.6 9.6 14.4 20 26.4 Maximum KVA KVA 13 19.5 26 35 49 Cooling Forced Air Cooled Input supply 380/415/440 volts Balance load-3 Phase, 3 lines, 50 Hz. Maximum Electrode Size MM 4 5 6.3 8 8 Minimum Electrode Size MM 2.5 2.5 3.15 4 4 Insulation Class F F F F F F Power Factor with Capacitor 0.8 at half load Recommended Power Factor Capacitor KVAR 4 6 8 10 12 Current Regulator Stepless Rectifiers of higher ratings up to 800 - 1000 amps. with higher O.C.V (Open Circuit Volt) can also be available. Multi - Operator welding rectifiers can also be available. Note: We reserve the right to change the design and modify specifications at the discretion of our technical department.

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