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'customised spot welding machines for auto industry'

Items tagged with 'customised spot welding machines for auto industry'

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Press / projection type welders

Tejindera Electricals is a renowned manufacturer and supplier of Press Type and Projection Type Welders in India, known for delivering precision, durability, and performance in resistance welding solutions. Our machines are widely used across automotive, fabrication, electrical, and appliance industries for their robust construction and consistent welding quality. Our Welding Machines Include: Press Type Spot Welders – Ideal for sheet metal welding, these machines offer excellent force control and uniform weld strength. Projection Welders – Designed for welding nuts, bolts, and other projections, ensuring strong and reliable weld joints in repetitive applications. Key Features: ✅ Heavy-duty frame for vibration-free operation ✅ Precision Pneumatic / Hydraulic Control ✅ Digital Weld Timer & Control System ✅ High Welding Consistency with low power consumption ✅ Customizable throat depth and electrode configurations At Tejindera Electricals, we combine cutting-edge technology with decades of experience to deliver machines that maximize productivity and minimize downtime. Whether you're looking for single-phase, three-phase, or customized solutions, we provide welders that meet the highest industry standards.

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Spot Welding

Business Type Manufacturer, Exporter, Supplier, Retailer Application Electrobrazing, Cross Wire Welding And Resistance Welding. Welding Type Spot Automation Grade Pneumatic Product Details Is It Portable Non Portable Main supply copper cable size 15 Mm Rated Input Power(KVA) 15 “STERCO” make ROCKER ARM PNEUMATICALLY OPERATED SPOT WELDER are most suitable for mass production, due to its pneumatic operation, less operational efforts are required. These machines are designed & developed to meet the needs of a vast number of sheet metal fabrication shops and can be used for electro brazing, cross wire welding, projection welding & resistance heating. Salient Design Feature Machine body is designed for its ruggedness and easy maintenance. A heavy Gun Metal bracket is provided on top of the frame for Rockering the upper arm holder. “T” slotted face plate allows both vertical and horizontal adjustment of lower arm. Because of this special electrode holder clamping system current in the carrying section increases. ELECTRONIC & ELECTRICAL CONTROL SYSTEM Machine consists of precision “STERCO” make SOLID STATE C-MOS INTEGRATED WELD TIMER with heavy duty electromagnetic contactor for switching purpose. Timer consists of squeeze (Range 0-250 cycles, step less control), Weld Timer (Range will be 5-99-199 cycles adjustable in step of one cycle)and to adjust the welding. Current from 50 to 100%, one tap changing switch of 8 steps had been provided on the machine. COOLING SYSTEM Arms, electrode holders, electrodes etc. are water cooled. Water cooled transformers can be provided at an extra cost. PNEUMATIC SYSTEM The basic pneumatic system consists of a pneumatic double acting cylinder, solenoid valve of 4 ways 5 port, filter, lubricator, regulator gauge and foot operated initiating switch for solenoid coil. ELECTRODE SYSTEM The electrode force is attained through the rocker arm mechanism coupled with the pneumatic cylinder. The electrode force can be adjusted with the help of Air regulator installed on the machine. FOR FINE CONTROL A pair of thyristor can be provided for switching purpose in place of electromagnetic contactor at an extra cost. By using thyristor, Heat Current can be controlled from 5 to 95% of the current available.Weld time is also adjustable from 1 to 99 cycles in step of one cycle each. Extra Features Additional ARMS AND ELECTRODE HOLDERS can be provided at an extra cost. This model is also available in PEDAL OPERATED; Ask for MODEL - SWE (A)

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Wire Butt Welder

Business Type Manufacturer, Exporter, Supplier, Retailer Application Cross Wire Welding And Resistance Welding. Power 50 Kw Voltage(V) 220 V/380 V~420 V Product Details Rated Duty Cycle 50% Welding Type Spot Colour Blue Special Features : Rocker Arm Type Spot Welders are most suitable for mass production due to less operational efforts, Machine confirms to latest Indian and International Standards. These machines are designed and developed to meet the needs of a vast number of metal fabrication shops. Advantages Besides spot welding the machine can also be used for Electrobrazing, Cross wire welding and resistance heating. Salient design features Machine Body is designed for its ruggedness and easy maintenance. A heavy machined bracket is provided on top of the frame for Rockering the upper arm holder. “T” stotted face plate allows both vertical and horizontal adjustment of lower arm. Increased current carrying section because of special electrode holder clamping system. Easy accessibility for maintenance of Electrical, Electronic and Mechanical components. Welding transformer With special design techique adopted to offer, maximum efficiency of the transformer, confirming to latest IS / 4804 part I. It is Air / Water cooled, sandwitch construction of coils having core of high grade electrical steel. Class ' F' vacuum impregnated helps to withstand higher temperature. Electrical & electrical control system: It consists of precision Sterco Solid State C-MOS Integrated Weld Timer having timing range 5 - 99 -199 cycles, adjustable in step of one cycle by means of Thumb Wheel switch alongwith heavy duty Electromagnetic Contactor for switch provided int he mahcine which initiates the weld only after preset pressure is built up. The electrode system Electrode Forced is attained through the rocker arm mechanism coupled with foot pedal. Electrode force can be varried by adjusting the nut provided on the back - rod below the compression spring of rocker arm mechanism. For Fine Control A pair of thyristor can be provided for switching purpose in place of electro magnetic contactor at an extra cost. By using thyristor can be provided for switching purpose in place of electro magnetic contactor at an extra cost. By using thyristor Heat Current can be controlled from 5 to 95% of the current available. Weld time is also adjustable from 1 to 99 cycles in step of one cycle each. Technical Specifications Model SWE ( A) - 5 SWE ( A) -10 SWE ( A ) - 15 SWE ( A ) - 25 SWE ( A ) - 35 SWE ( A ) - 50 SWE ( A ) - 75 Rating KVA at 50% Duty Cycle 5 10 15 25 35 50 75 Throat Clearance Min. mm 100 100 175 175 175 175 175 Max. 200 200 300 300 300 350 350 Max. Available Short Circuit Current at 30 cm Throat Depth K. Amps. 6.5 9.5 10.5 16 19 24 28 Nominal Electrode Force @ 300 mm T.D. Kgf. 75 100 150 200 200 250 250 Rocker Arm Diameter 31.5 38 51 57 57 62 70 Electrode Holder Diameter 15.75 19 22 25.4 25.4 25.4 32 Length of Upper Electrode Holder 200 200 200 200 200 200 200 Length of Lower Electrode 200 200 200 200 200 200 200 Types of Transformer Cooling Air Air Air Air Air Water Water Arms & Electrode Water Water Water Water Water Water Water Overall Dimension Without Throat Depth 30 x 50 x 110 30 x 55 x 1125 33 x 60 x 125 35 x 63 x 130 35 x 63 x 130 40 x 72 x 140 40 x 75 x 140 Note: We reserve the right to change the design and modify specifications at the discretion of our technical department.

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Spot Welding

Business Type Manufacturer, Exporter, Supplier, Retailer Application Cross Wire Welding And Resistance Welding. Power 50 Kw Voltage(V) 220 V/380 V~420 V Product Details Rated Duty Cycle 50% Welding Type Spot Colour Blue Special Features : Rocker Arm Type Spot Welders are most suitable for mass production due to less operational efforts, Machine confirms to latest Indian and International Standards. These machines are designed and developed to meet the needs of a vast number of metal fabrication shops. Advantages Besides spot welding the machine can also be used for Electrobrazing, Cross wire welding and resistance heating. Salient design features Machine Body is designed for its ruggedness and easy maintenance. A heavy machined bracket is provided on top of the frame for Rockering the upper arm holder. “T” stotted face plate allows both vertical and horizontal adjustment of lower arm. Increased current carrying section because of special electrode holder clamping system. Easy accessibility for maintenance of Electrical, Electronic and Mechanical components. Welding transformer With special design techique adopted to offer, maximum efficiency of the transformer, confirming to latest IS / 4804 part I. It is Air / Water cooled, sandwitch construction of coils having core of high grade electrical steel. Class ' F' vacuum impregnated helps to withstand higher temperature. Electrical & electrical control system: It consists of precision Sterco Solid State C-MOS Integrated Weld Timer having timing range 5 - 99 -199 cycles, adjustable in step of one cycle by means of Thumb Wheel switch alongwith heavy duty Electromagnetic Contactor for switch provided int he mahcine which initiates the weld only after preset pressure is built up. The electrode system Electrode Forced is attained through the rocker arm mechanism coupled with foot pedal. Electrode force can be varried by adjusting the nut provided on the back - rod below the compression spring of rocker arm mechanism. For Fine Control A pair of thyristor can be provided for switching purpose in place of electro magnetic contactor at an extra cost. By using thyristor can be provided for switching purpose in place of electro magnetic contactor at an extra cost. By using thyristor Heat Current can be controlled from 5 to 95% of the current available. Weld time is also adjustable from 1 to 99 cycles in step of one cycle each. Technical Specifications Model SWE ( A) - 5 SWE ( A) -10 SWE ( A ) - 15 SWE ( A ) - 25 SWE ( A ) - 35 SWE ( A ) - 50 SWE ( A ) - 75 Rating KVA at 50% Duty Cycle 5 10 15 25 35 50 75 Throat Clearance Min. mm 100 100 175 175 175 175 175 Max. 200 200 300 300 300 350 350 Max. Available Short Circuit Current at 30 cm Throat Depth K. Amps. 6.5 9.5 10.5 16 19 24 28 Nominal Electrode Force @ 300 mm T.D. Kgf. 75 100 150 200 200 250 250 Rocker Arm Diameter 31.5 38 51 57 57 62 70 Electrode Holder Diameter 15.75 19 22 25.4 25.4 25.4 32 Length of Upper Electrode Holder 200 200 200 200 200 200 200 Length of Lower Electrode 200 200 200 200 200 200 200 Types of Transformer Cooling Air Air Air Air Air Water Water Arms & Electrode Water Water Water Water Water Water Water Overall Dimension Without Throat Depth 30 x 50 x 110 30 x 55 x 1125 33 x 60 x 125 35 x 63 x 130 35 x 63 x 130 40 x 72 x 140 40 x 75 x 140 Note: We reserve the right to change the design and modify specifications at the discretion of our technical department.

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Wire Butt Welder

Business Type Manufacturer, Exporter, Supplier, Retailer Voltage 220-400 V Welding Type Face To Face Wire Welding Frequency 50 Hz Product Details Automatic Grade Automatic,manual Output Current (Ampere) 0.4 To 20 Mm Power Electric Sterco Butt Welding machines are designed and developed with outstanding dependability, exceptional accuracy for butt joining of wires/rods of mild steel, carbon steel, steel alloy copper, aluminium and brass etc. bringing together under pressure the ends of the parts to be welded and by applying short circuit current to the joints. The jaws of the machines are arranged in such a way so as to make possible the welding of wires over a considerably wide range of diameters of specially shaped cross section. Mechanical timer is provided in which it is automatically tripped, after the job is done. The welded joint can withstand high tensile, and can be drawn upto minimum size. Transformer The transformer of the machines is of special type, conforming to international standard specifications primary and secondary are of solid electrolytic copper of ample section, suitable for withstanding continuously temperature of 155°C. This transformer is fitted in a light welded framework. Regulator A regulator is provided on the primary side with 8 different stages to control the current according to the requirement. Annealing The same Jaws can be used for annealing with extended jaws. Additional Facilities for annealing can be provided at extra cost. Extended annealing jaws from 4“ to 10” Separate heat regulator for annealing with foot switch Annealing time will be control automatically by providing an electronic timer. Lighting lamp with flexible stand. Technical Specifications MODEL R - 1 R - 2 R - 3 R - 4 R - 5 R - 6 R - 7 KVA 6 10 15 25 35 50 75 Input supply 220-240 Single phase two lines of three phase, 380/440 Volts two lines of three phase, AC 50Hz Max. Dia of wires weldable Steel 5mm 8mm 10mm 12mm 15mm 19mm 22mm Copper 4mm 5mm 6mm 8mm 10mm 12mm 14mm Aluminium 5mm 8mm 10mm 12mm 15mm 19mm 22mm Aluminium wires weldable steel Steel 2mm 2.5mm 3mm 3mm 4mm 6mm 8mm Copper 2mm 2.5mm 3mm 3mm 4mm 6mm 8mm Aluminium 2.5mm 2.5mm 3mm 8mm 4mm 6mm 8mm Nos. of adjusting 8 Taps 8 8 8 8 8 8 We reserve the right to change design and modify specifications at the discretion of our technical department.

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Welding Accessories

Business Type Manufacturer, Exporter, Supplier, Retailer Body Material Brass Usage Clinic, hospital Spring Material Stainless Steel Product Details PRESSURE GAUGE 0-250 Kg/cm2 Operating Temperature -40 To 71 Deg C Inlet Pressure 210 Bar (3000 Psi) a wide range of precision engineered oxygen regulators are available with us. These oxygen regulators are specially designed to suit the various fire and equipment industries. We offer these oxygen regulators to varied industries like welding, thermal, shipping, automobile, oil refineries, fabrication, etc. Besides, the array of oxygen regulators offered by us can be availed at the most discounted prices. special features robust construction neat finishing corrosion resistant easy to install and use Technical Specifications SOX - 6 Two stage regulators with two gauge. welding pressure 0 - 16 Kgf / cm2 SOX - 5 Single stage Regulator with two gauge. SOX - 3 Single stage Regulator with single gauge. ECX - 1 Single stage Regulator with single gauge. Note : Outlet pressure gauge range 0 - 280 Kgf / cm2 and for cylinder content, gauge of pressure range 0 - 280 Kgf / cm2 are incorporated on the OXYGEN Regulators. applications welding services thermal industry shipping industry automobile industry oil refineries fabrication industry

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Welding Accessories

We also have with us rich industry experience in successfully handling the demands of Gas Pressure Regulators. These are made available in form of Acetylene Regulator with outlet pressure gauge that ranges from 0 - 2. 8 Kgf / cm2 with cylinder content, gauge of pressure ranging from 0 - 40 Kgf / cm2 and Oxygen Regulator with Outlet pressure gauge ranging from 0 - 280 Kgf / cm2 and for cylinder content the gauge of pressure ranging from 0 - 280 Kgf / cm2. Here, our rich industry experience and process knowledge allows us to offer these to regulator types in different model options. Business Type Manufacturer, Exporter, Supplier, Retailer Material Brass Color Red With Tube No Product Details Display Type Guage Inlet Pressure 0-42 Kg/cm2 Packaging Type Box we bring forth a wide array of high grade acetylene regulators that are highly efficient and best suited for welding process. Our range of acetylene regulators is widely in demand in the national as well as international markets. This acetylene regulator is appreciated among its patrons for being shock-proof, durable, abrasion-resistant and affordable. Features : shock proof highly durable abrasion resistant economical prices Applications welding services automobile industry oil refineries thermal industry shipping industry fabrication industry Technical Specifications SDA - 6 Two stage regulators with two gauge. welding pressure 0 - 2.8 Kgf / cm2 SDA - 5 Single stage Regulator with two gauge. SDA - 3 Single stage Regulator with single gauge. ECD - 1 Single stage Regulator with single gauge. Note : Outtlet pressure gauge ranging form 0 - 2. 8 Kgf / cm2 and for cylinder content, gauge of pressure range 0 - 40 Kgf / cm2 are incorporated on the Acetylene Regulators.

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Welding Equipment

Business Type Manufacturer, Exporter, Supplier, Retailer Application Welding Purpose Weight 0-10kg, 10-20kg, 20-30kg Color Red Product Details Voltage 110V, 220V Power 1-3kw, 3-6kw Automation Automatic Driven Type Electric, Hydraulic Warranty 1yrs Sterco Forced Air Cooled A.C Arc welders are being used since 40 years as power source for most of manual metal arc welding jobs, required in Rolling Mills, Cement, Plants, Thermal Power Projects, Shipyards and all type of heavy and medium industries. These machines are also used as Power Source for Argon Gas Shielded Arc Welding Tungston Electrodes (TIG) for the welding of Aluminum & Aluminum Alloys. Construction : The set consists of heavily copper wound Transformer fitted on heavy steel frame covered with ventilated M.S. Sheets mounted on rubber wheels, Front wheel fixed and rear wheels are swiveling type for easy portability. The current is controlled by air gap between Primary & Secondary coils by means of magnetic shunt. Transformer : Specially designed doubled copper wound transformer conforming to IS:1851 (1975) having core of high grade Electrical Steel Primary & Secondary coils are of electrolytic copper strips & wires covered with fiber glass and insulated with class 'F' duly vacuum impregnated. This above machine is also available in Double Operator Model-EC (D/O).Technical specifications of each transformer of Double Operator Arc Welder will be as per Model-EC. Technical Specifications Model EC - 200 EC - 300 EC - 400 EC - 500 EC - 600 Primary Voltage V 230/415 230/415 380/415 380/415 380/415 Input Supply Nos. Single Phase/ 3 Phase 2 lines Single Phase/ 3 Phase 2 lines 3 phase 2 lines 3 phase 2 lines 3 phase 2 lines Frequency Hz. 50 50 50 50 50 Welding Current Range max. continuous Amps. 30-200 40-300 60-400 60-500 80-600 Hand Welding Current at 60% max. continuous Amps. 150 225 300 400 500 Automatic Welding Current at 100% Amps. 120 180 230 300 360 Welding Current Control Stepless Regulator Max. Intermittent Welding Current Amps. 200 300 400 500 600 Open Circuit Voltage V. 65 65 65 65 65 Operating Arc Voltage V. 21-28 22-32 23-36 23-40 23-44 Welding Electrode Size Min. MM. 1.5 2 2 2 2.5 Welding Electrode Size Max. MM. 4 5 6.3 6.3 8 Insulation Class - F F F F F Power Factor with Capacitor 0.8 at half load Forced air cooled Type of Cooling Forced Air Cooled Max. rating KVA 13 19.5 26 32.5 39 Rating at 60% Duty Cycle KVA 9.5 15 19.5 26 32.5 Rating as per IS KVA 7.8 11.7 15 19.5 23.5 Dimension (approx.) Cms 66 x 39 x 65 68 x 43 x 75 72 x 46 x 86 72 x 46 x 86 72 x 46 x 86 Weight (approx.) Kgs 85 120 145 165 180 Welding Copper The above machines are also available for 3-Phases 380/415 Volts Hz, Input Supply. Note: We reserve the right to change the design and modify specifications at the discretion of our technical department.

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Welding Equipment

Business Type Manufacturer, Exporter, Supplier, Retailer Application Industrial Use Weight 100-1000kg, 1000-2000kg Input Voltage 110V, 220V Product Details Power 1-5kw, 10-15kw Driven Type Electric Warranty 1year Automation Grade Automatic, Fully Automatic We are offering dc welding inverter. dc welding inverter offered by us is available in arc - 200 amps range. This dc welding inverter is quite easy to operate and seeks minimal maintenance. This chine dc welding inverter runs in cc and cv modes with variable frequencies, amplitudes, and acdc output. We offer these dc welding inverters at very affordable prices. Specifications Input Voltage (V) AC 220 ± 10% Frequency (HZ) 50/60 Rated Input Capacity (KVA) 6.5 No-Load Voltage (V) 65 Output Current Range(A) 10/01/00 Rated Duty Cycle (%) 60 Efficiency (%) 85 Power Factor 0.91 Insulation Class F Electrode Diameter (mm) 1.6-3.2 Weight (kg) 7 Dimensions 135 x 205 x 290 mm

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