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'butt welding machine for various metals'

Items tagged with 'butt welding machine for various metals'

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Wire Butt Welder

Business Type Manufacturer, Exporter, Supplier, Retailer Application Cross Wire Welding And Resistance Welding. Power 50 Kw Voltage(V) 220 V/380 V~420 V Product Details Rated Duty Cycle 50% Welding Type Spot Colour Blue Special Features : Rocker Arm Type Spot Welders are most suitable for mass production due to less operational efforts, Machine confirms to latest Indian and International Standards. These machines are designed and developed to meet the needs of a vast number of metal fabrication shops. Advantages Besides spot welding the machine can also be used for Electrobrazing, Cross wire welding and resistance heating. Salient design features Machine Body is designed for its ruggedness and easy maintenance. A heavy machined bracket is provided on top of the frame for Rockering the upper arm holder. “T” stotted face plate allows both vertical and horizontal adjustment of lower arm. Increased current carrying section because of special electrode holder clamping system. Easy accessibility for maintenance of Electrical, Electronic and Mechanical components. Welding transformer With special design techique adopted to offer, maximum efficiency of the transformer, confirming to latest IS / 4804 part I. It is Air / Water cooled, sandwitch construction of coils having core of high grade electrical steel. Class ' F' vacuum impregnated helps to withstand higher temperature. Electrical & electrical control system: It consists of precision Sterco Solid State C-MOS Integrated Weld Timer having timing range 5 - 99 -199 cycles, adjustable in step of one cycle by means of Thumb Wheel switch alongwith heavy duty Electromagnetic Contactor for switch provided int he mahcine which initiates the weld only after preset pressure is built up. The electrode system Electrode Forced is attained through the rocker arm mechanism coupled with foot pedal. Electrode force can be varried by adjusting the nut provided on the back - rod below the compression spring of rocker arm mechanism. For Fine Control A pair of thyristor can be provided for switching purpose in place of electro magnetic contactor at an extra cost. By using thyristor can be provided for switching purpose in place of electro magnetic contactor at an extra cost. By using thyristor Heat Current can be controlled from 5 to 95% of the current available. Weld time is also adjustable from 1 to 99 cycles in step of one cycle each. Technical Specifications Model SWE ( A) - 5 SWE ( A) -10 SWE ( A ) - 15 SWE ( A ) - 25 SWE ( A ) - 35 SWE ( A ) - 50 SWE ( A ) - 75 Rating KVA at 50% Duty Cycle 5 10 15 25 35 50 75 Throat Clearance Min. mm 100 100 175 175 175 175 175 Max. 200 200 300 300 300 350 350 Max. Available Short Circuit Current at 30 cm Throat Depth K. Amps. 6.5 9.5 10.5 16 19 24 28 Nominal Electrode Force @ 300 mm T.D. Kgf. 75 100 150 200 200 250 250 Rocker Arm Diameter 31.5 38 51 57 57 62 70 Electrode Holder Diameter 15.75 19 22 25.4 25.4 25.4 32 Length of Upper Electrode Holder 200 200 200 200 200 200 200 Length of Lower Electrode 200 200 200 200 200 200 200 Types of Transformer Cooling Air Air Air Air Air Water Water Arms & Electrode Water Water Water Water Water Water Water Overall Dimension Without Throat Depth 30 x 50 x 110 30 x 55 x 1125 33 x 60 x 125 35 x 63 x 130 35 x 63 x 130 40 x 72 x 140 40 x 75 x 140 Note: We reserve the right to change the design and modify specifications at the discretion of our technical department.

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Wire Butt Welder

Business Type Manufacturer, Exporter, Supplier, Retailer Application Industrial Use Weight 100-500kg Color Lite Green Product Details Voltage 220V Automatic Grade Automatic Power 3-5kw Warrenty 1 Year Sterco Band Saw Butt Welder is the result of many years of experience, research and development. It is the most modern method of joining Band Saw Blades giving a joint strength 25% higher than that of the base metal strength. It eliminates the old process of overlapped brazing. Resistance welding is quick and automatic, thus eliminating human error and giving a perfect and strong joint. WeldIng Process The Band Saw Blades are cut straight exactly at right angles and free of burrs. Welding current, upsetting pressure and upsetting way are set according to the blade width the blade ends being rigidly clamped by special quick acting jaws. By Depressing the welding lever the automatic welding cycle starts. The two ends are heated upto forging temperature in a few seconds, then automatically forged (upset) and current switches off. Annealing Attachment The Upsetting pressure is now turned to annealing and job again clamped properly with extended jaws distance which comes in automatically flipping the the lever to annealing position. By turning the annealing switch on which the heat position are provided the jo is annealed in order to normalize the brittleness in the welded zone. Depending on the type of material, the annealing process must be repeated several times if needed. Shearing Attachment Special shearing attachment is provided on the machine itself for cutting the piece at right angles, except for model MB-3 + 4. Grinding Attachment The attachment is provided for removing the burrs from the welded zone. This unit is mounted on the machine. Technical Specifications Model MB - 1 MB - 2 MB - 3 MB - 4 Job Band Saw Blades Band Saw Blades Band Saw Blades Band Saw Blades Welding Capacity 3 mm to 25 mm 10 mm to 35 mm 15 mm to 50 mm 25 mm to 60 mm KVA Rating 3 KVA 5 KVA 8 KVA 15 KVA Maximum Primary Current 13 Amps 22 Amps 20 Amps 37 Amps Customer to Provide Power Supply 220 Volts, 50 Cycles, Single phase, AC for Model MB-1 & MB - 2 and 415 Volts, Single phase, 50 cycle for Model MB - 3 & MB - 4

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Wire Butt Welder

Business Type Manufacturer, Exporter, Supplier, Retailer Voltage 220-400 V Welding Type Face To Face Wire Welding Frequency 50 Hz Product Details Automatic Grade Automatic,manual Output Current (Ampere) 0.4 To 20 Mm Power Electric Sterco Butt Welding machines are designed and developed with outstanding dependability, exceptional accuracy for butt joining of wires/rods of mild steel, carbon steel, steel alloy copper, aluminium and brass etc. bringing together under pressure the ends of the parts to be welded and by applying short circuit current to the joints. The jaws of the machines are arranged in such a way so as to make possible the welding of wires over a considerably wide range of diameters of specially shaped cross section. Mechanical timer is provided in which it is automatically tripped, after the job is done. The welded joint can withstand high tensile, and can be drawn upto minimum size. Transformer The transformer of the machines is of special type, conforming to international standard specifications primary and secondary are of solid electrolytic copper of ample section, suitable for withstanding continuously temperature of 155°C. This transformer is fitted in a light welded framework. Regulator A regulator is provided on the primary side with 8 different stages to control the current according to the requirement. Annealing The same Jaws can be used for annealing with extended jaws. Additional Facilities for annealing can be provided at extra cost. Extended annealing jaws from 4“ to 10” Separate heat regulator for annealing with foot switch Annealing time will be control automatically by providing an electronic timer. Lighting lamp with flexible stand. Technical Specifications MODEL R - 1 R - 2 R - 3 R - 4 R - 5 R - 6 R - 7 KVA 6 10 15 25 35 50 75 Input supply 220-240 Single phase two lines of three phase, 380/440 Volts two lines of three phase, AC 50Hz Max. Dia of wires weldable Steel 5mm 8mm 10mm 12mm 15mm 19mm 22mm Copper 4mm 5mm 6mm 8mm 10mm 12mm 14mm Aluminium 5mm 8mm 10mm 12mm 15mm 19mm 22mm Aluminium wires weldable steel Steel 2mm 2.5mm 3mm 3mm 4mm 6mm 8mm Copper 2mm 2.5mm 3mm 3mm 4mm 6mm 8mm Aluminium 2.5mm 2.5mm 3mm 8mm 4mm 6mm 8mm Nos. of adjusting 8 Taps 8 8 8 8 8 8 We reserve the right to change design and modify specifications at the discretion of our technical department.

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Wire Butt Welder

Business Type Manufacturer, Exporter, Supplier, Retailer Rated Voltage 220 V Output Current (Ampere) 0-100,100-200 Phase Three Phase Product Details Frequency (Hz) 50 Hz Voltage (V) 220 V Power Source Electric It is specially designed for Butt welding of ferrous and non ferrous wires from 1.2 mm to 8 mm to withstand subsequent drawing. This machine is a table model and easy in operation. WeldIng Process: This Micro Butt Welder is automatic upset Butt Welding machine. The welding current and the initial upset gap are 10 set according to the size of wire, the upsetting pressure being preset. The ends of wires to be clamped by special quick acting clamps to correct alignment of the wire ends. By pressing a push button, the welding cycle is initiated and completed automatically by built in controls. The job is now de·clamped and annealed if necessary, in the provided annealing device. Technical Specifications MODEL MH - 3 MH - 5 MH - 8 MH - 10 K.V.A. Rating 3 5 8 10 Input Supply 230 volts single phase A.C. supply 50 HZ 415 volts 3 phase 2lines 50 Hz. Current Regulator 1 1 1 Welding Capacity Copper, Brass & Aluminium 15 step 15 step 8 step 8 step Minimum 1.2 mm 1.5 mm 2 mm 2 mm Maximum 3.6 mm 4 mm 5.5 mm 7 mm Dimensions L x W x H (Approximately in mm) 350 x 360 x 640 We reserve the right to change design and modify specifications at the discretion of our technical department

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Wire Butt Welder

Business Type Manufacturer, Exporter, Supplier, Retailer Type Butt Welder Application Industrial Use Weight 100-500kg Product Details Color Multi Colour Voltage 220V Automatic Grade Automatic Power 1-3kw, 3-5kw Warrenty 1 Year It is specially designed for Butt welding of ferrous and non ferrous wires from 0.3 mm to 2.5 mm to withstand subsequent drawing. This machine is a table model and easy in operation. WeldIng Process: This Micro Butt Welder is automatic upset Butt Welding machine. The welding current and the initial upset gap are 10 set according to the size of wire, the upsetting pressure being preset. The ends of wires to be clamped by special quick acting clamps to correct alignment of the wire ends. By pressing a push button, the welding cycle is initiated and completed automatically by built in controls. The job is now de·clamped and annealed if necessary, in the provided annealing device. Technical Specifications MODEL M - 1 M - 1A M - 2 K.V.A. Rating 1 KVA 1 KVA 2 KVA Input Supply 230 volts single phase A.C. supply 50 HZ Current Regulator 1 1 1 Welding Capacity Copper, Brass & Aluminium 15 step 15 step 15 step Minimum 0.7 mm 0.4 mm 0.8 mm Maximum 1.5 mm 1.2 mm 2.5 mm Dimensions L x W x H (Approximately in mm) 240 x 280 x 450 We reserve the right to change design and modify specifications at the discretion of our technical department

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Welding Equipment

Business Type Manufacturer, Exporter, Supplier, Retailer Type Welding Rectifier Application Electric Furnace, Electronics Use Input Voltage 110V, 220V Product Details Frequency 60Hz Power 1-2kw, 2-4kw Driven Type Electric Phase Double Phase, Single Phase Warranty 1year TERCO D.C. Welding Rectifiers Forced Air Cooled are used as power Source for manual metal Arc Welding (MMAW) jobs with bare & coated electrodes suitable for ferrous and non ferrous metals. These welding rectifiers are also used as an alternative to DC welding generators and even have an edge over DC welding generator as there are no moving parts in welding rectifier except the cooling fan which ensures almost nil maintenance cost, besides its low initial cost as compared to generator. These rectifiers can also be used as power source for plasma Arc cutting gas shielded arc welding & for Tungston Electrode (TIG) welding to do the welding of stainless steel copper alloys. Submerged Arc Welding and also suitable for carbon Air Arc Gouging. TRANSFORMER Specially designed Transformer conforming to IS : 4559 1993 having core of high grade electrical steel Welding current is regulated by latest transconductor type control continuous current variations and 3 phase full waive bridge circuit used in current Rectifier for higher efficiency and steady form, Welding rectifiers are mounted on three solid rubber wheels (Front wheels swivelling & steerable type by means of draw bar) for easy portability, bye bolts had been provided to lift the machine. PROTECTION PROVIDED Both main & control rectifier protected against surges by semi conductor devices for positive protections. M.C.B. is provided for protection of the current controller. On-Off switch is provided on the front panel. OPTIONAL Remote control with required cable length, voltmeter, Amp. meter and a set of welding accessories etc. can also be provided at an extra cost. ADVANTAGES Improves power factor and saves energy. Does not create unbalanced voltage fluctuation on the other load connected Simultaneously. Lower demand of primary current for starting. Very low running and maintenance cost. Extremely low ripples in the output. Technical Specifications Model SDC - 2 SDC - 3 SDC - 4 SDC - 5 SDC - 6 Maximum Welding Current at 60% duty cycle Amps. 200 300 400 500 600 Minimum Welding Current Amps. 40 50 60 80 100 Open Circuit Volts. 75 75 75 80 80 Welding Voltage Volts. 21-28 22-32 23-36 23-40 24-44 Maximum Welding Current at 100% duty cycle Amps. 150 220 300 375 450 KVA as per ISI KVA 5.6 9.6 14.4 20 26.4 Maximum KVA KVA 13 19.5 26 35 49 Cooling Forced Air Cooled Input supply 380/415/440 volts Balance load-3 Phase, 3 lines, 50 Hz. Maximum Electrode Size MM 4 5 6.3 8 8 Minimum Electrode Size MM 2.5 2.5 3.15 4 4 Insulation Class F F F F F F Power Factor with Capacitor 0.8 at half load Recommended Power Factor Capacitor KVAR 4 6 8 10 12 Current Regulator Stepless Rectifiers of higher ratings up to 800 - 1000 amps. with higher O.C.V (Open Circuit Volt) can also be available. Multi - Operator welding rectifiers can also be available. Note: We reserve the right to change the design and modify specifications at the discretion of our technical department.

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Welding Accessories

Business Type Manufacturer, Exporter, Supplier, Retailer Application Lighting Color Silver, Yellow Power Battery IP Rating IP65 Light Source Bulb, Led Cutting Dept 300 Mm We are a prime Manufacturer, Supplier and Exporter of a huge assortment of Welding and Cutting Torch. Designed to withstand rough conditions in industrial applications, our array of Welding and Cutting Torch can be availed at the most economical prices. This Welding and Cutting Torch is suitable for Welding functions, Mechanical fittings as well as Machine operations. Known for Easy installation Safe operation Trouble free use High durability Gas safety Ideal for Welding functions Mechanical fittings Machine operations

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Press / projection type welders

Tejindera Electricals is a renowned manufacturer and supplier of Press Type and Projection Type Welders in India, known for delivering precision, durability, and performance in resistance welding solutions. Our machines are widely used across automotive, fabrication, electrical, and appliance industries for their robust construction and consistent welding quality. Our Welding Machines Include: Press Type Spot Welders – Ideal for sheet metal welding, these machines offer excellent force control and uniform weld strength. Projection Welders – Designed for welding nuts, bolts, and other projections, ensuring strong and reliable weld joints in repetitive applications. Key Features: ✅ Heavy-duty frame for vibration-free operation ✅ Precision Pneumatic / Hydraulic Control ✅ Digital Weld Timer & Control System ✅ High Welding Consistency with low power consumption ✅ Customizable throat depth and electrode configurations At Tejindera Electricals, we combine cutting-edge technology with decades of experience to deliver machines that maximize productivity and minimize downtime. Whether you're looking for single-phase, three-phase, or customized solutions, we provide welders that meet the highest industry standards.

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Spot Welding

Business Type Manufacturer, Exporter, Supplier, Retailer Application Cross Wire Welding And Resistance Welding. Power 50 Kw Voltage(V) 220 V/380 V~420 V Product Details Rated Duty Cycle 50% Welding Type Spot Colour Blue Special Features : Rocker Arm Type Spot Welders are most suitable for mass production due to less operational efforts, Machine confirms to latest Indian and International Standards. These machines are designed and developed to meet the needs of a vast number of metal fabrication shops. Advantages Besides spot welding the machine can also be used for Electrobrazing, Cross wire welding and resistance heating. Salient design features Machine Body is designed for its ruggedness and easy maintenance. A heavy machined bracket is provided on top of the frame for Rockering the upper arm holder. “T” stotted face plate allows both vertical and horizontal adjustment of lower arm. Increased current carrying section because of special electrode holder clamping system. Easy accessibility for maintenance of Electrical, Electronic and Mechanical components. Welding transformer With special design techique adopted to offer, maximum efficiency of the transformer, confirming to latest IS / 4804 part I. It is Air / Water cooled, sandwitch construction of coils having core of high grade electrical steel. Class ' F' vacuum impregnated helps to withstand higher temperature. Electrical & electrical control system: It consists of precision Sterco Solid State C-MOS Integrated Weld Timer having timing range 5 - 99 -199 cycles, adjustable in step of one cycle by means of Thumb Wheel switch alongwith heavy duty Electromagnetic Contactor for switch provided int he mahcine which initiates the weld only after preset pressure is built up. The electrode system Electrode Forced is attained through the rocker arm mechanism coupled with foot pedal. Electrode force can be varried by adjusting the nut provided on the back - rod below the compression spring of rocker arm mechanism. For Fine Control A pair of thyristor can be provided for switching purpose in place of electro magnetic contactor at an extra cost. By using thyristor can be provided for switching purpose in place of electro magnetic contactor at an extra cost. By using thyristor Heat Current can be controlled from 5 to 95% of the current available. Weld time is also adjustable from 1 to 99 cycles in step of one cycle each. Technical Specifications Model SWE ( A) - 5 SWE ( A) -10 SWE ( A ) - 15 SWE ( A ) - 25 SWE ( A ) - 35 SWE ( A ) - 50 SWE ( A ) - 75 Rating KVA at 50% Duty Cycle 5 10 15 25 35 50 75 Throat Clearance Min. mm 100 100 175 175 175 175 175 Max. 200 200 300 300 300 350 350 Max. Available Short Circuit Current at 30 cm Throat Depth K. Amps. 6.5 9.5 10.5 16 19 24 28 Nominal Electrode Force @ 300 mm T.D. Kgf. 75 100 150 200 200 250 250 Rocker Arm Diameter 31.5 38 51 57 57 62 70 Electrode Holder Diameter 15.75 19 22 25.4 25.4 25.4 32 Length of Upper Electrode Holder 200 200 200 200 200 200 200 Length of Lower Electrode 200 200 200 200 200 200 200 Types of Transformer Cooling Air Air Air Air Air Water Water Arms & Electrode Water Water Water Water Water Water Water Overall Dimension Without Throat Depth 30 x 50 x 110 30 x 55 x 1125 33 x 60 x 125 35 x 63 x 130 35 x 63 x 130 40 x 72 x 140 40 x 75 x 140 Note: We reserve the right to change the design and modify specifications at the discretion of our technical department.

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